Page 12 - Opal_sustainability_report_2022
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Committed to a circular


          economy approach







          The circular economy creates new possibilities, extending the life of products and resources, to benefit all of
          society, reduce business costs and our impact on the planet.
          Opal is committed to sustainable circular economy business practices that reduce our environmental impact,
          support our local communities and contribute to a strong economy.                                        Closing the recycling loop
                                                                                                                   In 2021, Opal’s Botany Mill converted 481,628
                                                                                                                   tonnes of used recycled fibre into 100% recycled
                                                                                                                   packaging paper.
                                                                                                                   This closed-loop system produced 421,941
                                                                                                                   tonnes of 100% recycled packaging paper for
                                                                                                                   remanufacturing into high value cardboard boxes.








          Award-winning sustainable solution                   Composting to reduce waste
          In 2022, Opal collaborated with JBS Foods to         The PineGro composting operation at Opal’s
          create a 100% recyclable corrugated cardboard        Maryvale Mill processes pine bark, solid material
          dunnage solution which won gold in the               from effluent treatment and by-products from
          Sustainable Packaging Design of the Year Industrial   onsite recycling. These inputs are composted to
          subcategory and Outside of the Box Design of the     produce soil conditioning products.
          Year category at the PIDA 2022 awards.
                                                               In 2021 composting operations at the Maryvale       Victoria’s largest generator of baseload
          Dunnage is usually constructed from Expanded         Mill diverted 83,856 tonnes of organic waste from   renewable energy
          Polystyrene (EPS), which can’t be recycled and       landfill creating products that reduce waste and
          ends up in landfill. Opal developed an alternative   environmental impact.                               Opal’s Maryvale Mill is Victoria’s largest generator
          corrugated cardboard dunnage solution to limit                                                           of baseload renewable energy through its kraft
          product movement during transportation.              The Botany Mill provided paper crumble as a         pulping process which produces black liquor as a
                                                               composting input for the Hunter Valley in NSW.      renewable energy source.
          This initiative supports the phase out of            In addition, excess biomass from the Botany site
          problematic and unnecessary single-use plastic       was re-used as a natural fertiliser to boost crops   In 2021, the Maryvale site produced 567,177 tonnes
          packaging under the 2025 National Packaging          and pasture growth in the region. A total of 38,197   of black liquor for steam production, meeting 56%
          Targets by substituting EPS dunnage with a           tonnes of material from Botany was composted        of its thermal energy needs.
          recyclable cardboard solution.                       through these initiatives in 2021.
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